FRACTURING & CEMENTING EQUIPMENT
- STIMULATION EQUIPMENT
- CEMENTING EQUIPMENT
- SERVICE UNIT
- CHEMICAL INJECTION UNIT
ACT Well Services GmbH supplies well service, stimulation, Fracturing and cementing companies with full set of equipment or single units for efficient wellbore treatment. Reliable technology is mounted on special trucks, trailers ore skids and thus flexibly movable from wellbore to wellbore. ACT Fracturing & Cementing equipment are designed as a full mobile system outfitted in according to the costumer needs. ACT-WS commands excellent know-how in the field of well stimulation and treatments.
The Fracturing & Cementing equipment is constructed right down to the last detail according to the individual requirements of well stimulation companies and enjoys the confidence of oilfield operators. Mounted units are of highest standard, convince by functionality and absolute reliability even in conditions of severe cold and blistering heat.
STIMULATION EQUIPMENT
- CENTRIFUGAL PUMP SKID AND ACID BLENDER
- CHEMICAL DOSING UNIT
- DATA AQUSITION UNIT
- FLARE
- FRAC PUMP UNITS
- HYDRATION UNIT
- FRAC BLENDER UNIT
- SAND TRUCKS & SILOS
- FRAC MANIFOLD UNIT
- BATCH MIX EQUIPMENT
- TWIN CEMENTING UNITS
- FLUID HEATERS UNIT
- SERVICE PUMPING UNITS
- STEAM UNITS
- MUD & SERVICE PUMP UNITS
- CHEMICAL INJECTION UNITS
CENTRIFUGAL PUMP SKID AND ACID BLENDER
- ACT-WS provides low pressure pumping equipment for any kind of applications. These units can be supplied electrical driven as well as diesel engine driven.
- Units designed for up to 120 bbl/min (20 m3/min) are possible.
- ACT-WS Units can be completed with chemical adding systems and data Acquisition. Of course it is possible that these units are communication with our Data Acquisition systems.
- ACT-WS Units can be designed to move a wide range of fluids like Acid, Mud, Cement.
- All These units are custom designed according to the applications for use
CHEMICAL DOSING UNIT
The Chemical Unit is a truck, trailer ore skid mounted unit for the storing and dosing of chemicals on the well site to the Blender, Hydration Unit or any other mixing device. ACC-3 is available on liquid chemical system. This control unit operates separately from the unit ore will be controlled by the ACT-WS Data Acquisition unit.The design guaranties units according to the road conditions of the final country. That includes axle weight, dimensions and other. On and off-road conditions are included.
A chemical unit can be complete with centrifugal pump and data acquisition system for use as Acid Blender. All mounted chemical pumps are working independently computer controlled for accurate monitoring of additives at various rates. Six chemical pumps plus flow meters in connection with an automatic chemical control system guarantee most wanted accuracy during work in the oilfield.
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Standard Features:
- Truck, trailer ore skid
- mounted unit
- Silent Versions
- Of Shore Units
- Up to 6 fluid additive systems including tank with up to 2000 litre
- Up to 6 Hose reels with necessary Hose diameter and 50 m long all chemical and temperature resistant
- Centrifugal Pump with suction and discharge Manifold
- Data Acquisition system
- Laboratory with equipment
- PTO Driven Generator
- Complete electrical driven
- Pneumatic Flood Light Tower
- Electrical Heating system for enclosure
DATA AQUSITION UNIT
The Data Acqusition Unit is a truck, trailer or container mounted fully insulated and air-conditioned computerised data acquisition and control unit. It is equipped with all required soft- and hardware: industrial-grade computers, displays, printer and Blender, Hydration Unit, Pumper control system.
Data Van is used for pre-designing, monitoring, controlling and analysing of stimulation or other oilfield operations. The unit can be complete with a required laboratory department inclusive the necessary lab equipment.
Data Acquisition Units is a Truck, trailer ore skid mounted customised data Acquisition units.
That can consist of:
- Customer show rooms
- Laboratory with complete equipment
- Work Shop
- Crew Room
- Kitchen
- Ore any other thinkable constellation according to customer wish.
FLARE
Description:
- The flare will be used for well reproduction and testing
- Nominal pressure: Burner head PN2.5 Gas inlet PN16
- Design temperature: Burner head > 850°C Gas outlet -10/50°C
- Flow rate (Gas): up to 10.000 Nm³/h
- Main gas: DN200 (8“) PN16
- Flash gas: 2“ 100 mbar
- Ignition gas Methane: ½“ PN100
- Ignition gas Propane: 1“ PN16
- Process water: 1¼“
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Advantages of the system:
- 6 pilot burner allow even under difficult conditions ignition of the main flame
- Sprinkler on the burner head to reduce heat radiation and flame noises (16 flat jet nozzles to create a water chalice) water externally or IBC
- Erection without crane through their own hydraulic within 30 minutes (see film on offer)
- Additional weights are not required
- Additional gases from other sources may be added to the secondary flame, for example flash gases from pressure less containers
- Split mast to secure the transportability (height and length in operation on public roads)
- Patented coupling system at the salient point of the main gas, pilot gas and flash gas without manual activities
- Firing capacity to 100 MW Palfinger for safe standing up to wind speeds of 100 km/hour
FRAC PUMP UNITS
Our Frac Pumper is a truck, trailer ore skid mounted high pressure pumping unit with the purpose to pump proppant, acid inhibited and other fracturing and stimulation fluids into the well.The high pressure pump is driven by an equivalent diesel engine over the necessary transmission.
Each component of the our Pumper Truck Units is selected to provide optimum performance to the end user, as dictated by environmental conditions, topography, service and parts availability and job and service performance.
Under consideration of the extreme ambient conditions at many places of the world our units are equipped with different heating systems for engine and work fluids, as well with the necessary radiator systems.The design guaranties units according to the road conditions of the final country. That includes axle weight, dimensions and other. On and off road conditions are included.
An enclosed remote portable control unit is designed for rough outdoor use. It is complete with electronic rate and total flow and pressure meters and includes all necessary unit controls and warning devices.All units can be operated from the remote control as well as from a central PC based control system with up to 16 pumping units in on time.
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Standard Features:
- Truck, Trailer or Skid units
- Silent versions
- Split Container Of Shore versions
- Components from main international Producer
- Engine from: Caterpillar, Cummings, MTU, Volvo, Deutz, Daimler
- Pumps from: SPM, GD, Forum as 3 and 5 Plunger Pumps
- Transmission from: Allison, Caterpillar
- Hydraulic, pneumatic ore electrical starter
- Separate Starter Engine 3” ore 2” discharge line
- Fuel Tank up to 1000 litre
HYDRATION UNIT
The Hydration Unit is a truck, trailer ore skid mounted unit for the purpose of mixing fracturing fluids with chemicals.It is one of the main elements of a Frac Fleet to reduce chemical cost and react to real fracturing situation.Because of the advanced electronics and superior hardware units deliver high levels of durability and efficiency in mixing stimulation fluids with dry and fluid chemicals.
The design guaranties units according to the road conditions of the final country. That includes axle weight, dimensions and other. On and off-road conditions are also included. Hydration Units can be built to mix fluid and dry polymers.The high energy mixing system allows reducing hydration time to a minimum.
Standard Features:
Standard Features:
- Truck, trailer ore skid mounted unit
- Silent Versions Of Shore Units
- Chemical System includes: Up to 4 fluid additive systems
- Up to 1 dry additive system
- Suction and discharge manifolds on both sides of the unit
- ACT WS Blender Units will be supplied as 30, 50, 60, 90, 120 bbl/min units.
FRAC BLENDER UNIT
The Blender is a truck, trailer ore skid mounted unit for the purpose of mixing fracturing fluids with chemicals and proppant. It is the most vital element of the frac system.Because of the advanced electronics and superior hardware units deliver high levels of durability and efficiency in mixing stimulation fluids with proppant and dry and fluid chemicals.
The blenders advanced unit control systems enhance slurry quality and operator performance by automatic tub leveling, automatic density control and automatic chemical control.ABC-3 (3rd Version) is available on liquid and dry chemical. This control unit operates separately from the blender unit ore will be controlled by the ACT-WS Data Acquisition unit.
Blender Unit components are selected to provide optimum performance to the end user, as dictated by environmental conditions, topography, service and parts availability and job and service performance.Under consideration of the extreme ambient conditions at many places of the world our units are equipped with different heating systems for engine and work fluids, as well with the necessary radiator systems.
The design guaranties units according to the road conditions of the final country. That includes axle weight, dimensions and other. On and off-road conditions are included.
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Standard Features:
- Truck, trailer ore skid mounted unit
- Silent Versions Of Shore Units
- Chemical System includes:
- Up to 4 fluid additive systems
- Up to 4 dry additive system
- Combined with up to 4 Fluid transport tanks
- Open Top and closed Blender Tub Systems
- 1, 2 and 3 Auger Systems
- Gravel Pack Auger
- Acid Coating lines
- Suction and discharge manifolds on both sides of the unit
- ACT WS Blender Units will be supplied as 30, 50, 60, 90, 120 bbl/min units.
SAND TRUCKS & SILOS
The Sand Trucks ore Trailer and Silos are mobile sand and proppant transportation and storage units. They deliver different fracturing sands and ceramic proppant continuously and in controlled quantities to the blender during fracturing operations.Depending on the chosen design with one or more compartments, the Sand Truck/Trailer ore Silo are able to deliver different proppant types and/or sizes within one fracturing job without time consuming and dangerous changeovers to other proppant storage units.The Passover of the proppant to the blender unit is designed to ensure trouble-free operation.
Carefully controlled weight distribution eliminates tire and axle overloading on the trucks. The unit’s wheel base is made as short as possible, resulting in a small turning radius and ease of manoeuvrability. This combination and the excellent off-road capabilities of the chassis makes sand trucks, as well as the other unit trucks to the most reliable equipment when accessing well sites located in the roughest terrain. Under consideration of the extreme temperature conditions at oil fields units are equipped with different heating and cooling systems for fluids.
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Truck Units can be designed to lift on site a load of 70.000 kg of proppant on site. Standard Units for Trucks are 30, 50 and 60 t with 2 departments. Trailer Units are able to handle up to 100.000 kg on site. Standard trailer units are 40, 60, 80 and 100 t with 2 departments Max proppant transportation weight is dependent on truck ore trailer weight and road regulations.Sand silos are built dependent on the customer needs with up to 120.000 kg. The silo can be spitted in different departments. The silo is built in a standard container size for easy transportation. We are building 20, 30 and 40 feet silos. Dependent on that the silo will hold 45, 75 or 100 t of proppant. Dependent on height up to 3 compartments are possible. If needed the silo can be delivered including a split fundament that allows placing the silo on the well site without any wind problems.
** All calculation made with proppant bulk density of 1,65 g/cm.
FRAC MANIFOLD UNIT
The Low – and High Pressure Frac Manifold is designed for the distribution of frac fluids, mixed by the blender, to the pumper. Two separate pressure systems are provided for uninterrupted operations.The manifold can be built as a manifold skid for up to 6 pumping units. This skid can be easily handled by a crane ore with the Oil Filed truck combined with a hydraulic crane. The skid will be also used to transport all necessary lose iron.
The manifold can be also build as a trailer version with up to 12 pump units. Both units are completed by a low and high pressure manifold. The low pressure manifold will route the Fluid pushed by a centrifugal pump on blender or other mixing system to the pumping unit suction connections. The high pressure manifold will take the fluid from the pumps and deliver it to the well head.
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ACT is using own pump iron. Dependent on the design pump rate the necessary pipe diameter will be used.We are offering:
- 2” Manifold with 1 x 2” Manifold outlet
- Double Outlet 2” Manifold
- 3” Manifold with 1 x 3” Manifold outlet
- Double Outlet 3” Manifold
- 4” Manifold with 1 x 4” Manifold outlet
- Double Outlet 4” Manifold
CEMENTING EQUIPMENT
BATCH MIX EQUIPMENT
Purpose:
For non-stop preparation and batching of all kinds of solutions for well cementation, drilling, overhaul of gas and oil wells. Enables preparation of plugging solutions in batches or in direct flow.
Specs:
Tank volume according to the costumer need from 2 x 5 up to 50 m3 as a total.
Tanks can be acid stabile coated.
Complete with automatic Recirculation system
TWIN CEMENTING UNITS
Heavy Duty Mobile Twin Pump Cementing Unit mounted on truck, trailer ore skid is suitable for a wide variety of fluid pumping operations in the oilfield. Typical operations include oil well cementing, well acidizing treatments, hydro jet perforating, solvent pumping, pressure testing and miscellaneous fluid pumping.
Equipment Description:
The twin cementing unit is a high horsepower twin triplex pump unit that is equipped to operate at the work site independent of other equipment. The twin cementing unit is fabricated on a truck, Trailer ore skid. Deck mounted equipment consist of two diesel engine, automatic transmission, triplex down hole pumps, a high energy recirculation cement mixing system that meets API requirements for cement mixing, 3,5 m³ displacement tank, centrifugal pumps for mixing and pressurizing the triplex pump suctions, displacement tanks and complete operator station and control systems, Hydraulic systems driven from the provide power for driving the centrifugal pumps. Data recording equipment and instrumentation provide for measurement of pump rate, pressure and fluid density versus time. Recording and monitoring equipment is included which will allow the recording of job data and down loading reports to the laptop computer supplied or other computer systems.
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ENHANCED DENSITY SYSTEM:
ACT twin cementing unit provides Enhanced Density System ‘EDS’ which is a high energy re-circulating cement mixing system that can be used as standalone cement mixing skid unit or installed on offshore skid, trailer mounted or chassis mounted cementing units. This mixing system consist of a hydraulic or electrical system that drives the fluid handling pumps, a proprietary designed high energy recirculation cement mixing head and the required manifold system to introduce dry bulk cement and water and transfer the mixed slurry to the down hole pumps.
The mixing system consists of a cement unit metering valve and a high energy re-circulating slurry mixer that discharges the slurry through a diffuser.The mixer design maximizes wetting of all cement by induction of the dry bulk cement into the clean mix water and the re-circulating slurry. The mix water centrifugal pump and the re-circulating centrifugal pump provide the main source of energy. The diffuser aids in removing air entrainment from the bulk cement and eliminates dust in the mix tank. The 1.2 cubic meter cylindrical mix allows adequate residence time for through mixing and averaging of density with variable bulk cement delivery. The cylindrical tank design eliminates ‘dead spots’, provides positive suction head and eliminates cavitations’. A dual vane hydraulic driven turbine agitator provides additional mixing energy and slurry homogeneity. The mixing capacity range Is approximately 0 to 2,3 m³/min with a slurry weight range of 1000 – 2500 kg/m3. The mixing system manifolding delivers fluid to the suction manifold of the re-circulating pump and to the triplex down hole pump via the supercharging centrifugal pumps.
The twin cementing unit is capable of operating during extended pumping operations in rough oilfield environments with ambient temperature ranges of -45° C to +50° C.
Chemicals adding system can be installed.
An Automatic Density Control system will allow automatic mixing of cement and other chemicals to the slurry with a density accuracy of+- 0,2 g/ccm.
A Data Acquisition system is included.
SERVICE UNIT
FLUID HEATERS UNIT
Hot Water Units are the most efficient way to heat large volumes of water for hydraulic fracturing and cementing Hot Water Units are the most efficient way to heat large volumes of water for hydraulic fracturing and cementing applications under arctic and any other conditions. The unit can be built truck, trailer, skid or container mounted.
The units can be built for diesel oil ore similar fuel heating as well as with gas burners.
Constructions to heat direct Crude Oil, Brine, and Drill Mud ore Acid is possible.
Container:
Completely insulated container for arctic conditions ore with air condition for hot arias, with a double door for maintenance at the rear and operation door on the right side heated by 4 x 2 kW electrical heaters and 10 kW coolant heaters from generator pack or road truck engine.
The container is completed with lights for 24 hours use.
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Heat unit:
We are able to install heating unit s with a capacity of 1.000 up to 5.400 kW heating power dependent on costumer need.
All instrumentation for a long term and safe use are included.
Circulation pump:
To circulate the fluid to the heating unit a self-priming centrifugal pumps will be used. The pump is hydraulically or electrically driven. All necessary parts are included.
Generator:
A generator is installed to power burner, heat and light.
The generator can be driven from an axially mounted engine or from the PTO of the truck engine.
Controls:
For easy use all controls are installed on one panel in the container.
SERVICE PUMPING UNITS
Heavy Duty Mobile Twin Pump Unit mounted on truck, trailer ore skid is suitable for a wide variety of fluid pumping operations in the oilfield. Typical operations include oil well cementing, well acidizing treatments, hydro jet perforating, solvent pumping, pressure testing and miscellaneous fluid pumping. The units can be built as twin ore single pumping unit. Service unit Division is dedicated to providing comprehensive pumping unit sales, maintenance, field and shop repair and optimization services through experienced personnel using equipment specifically.
An important advantage of the ACT’s pumper is the variability of the Units. You need equipment that doesn’t fail, and that’s why we’re here to provide you the best service units. We are one of the prominent service unit manufacturers of Pumping Units which have qualitative components and properly packaging. Pumps are fixed. But the additional functions are interchangeable. So mixing tanks or transport tanks for liquids, Gravel Pack Blender and cement mixer can be easily replaced. This allows the same base unit to perform other work every day. On the other hand, the functional skids are used individually, regardless of the base unit. A second piece of news is the gear used. We provide nationwide service unit manufacturer, and we’re always quick to diagnose, service and repair your service units.
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A data recording and forwarding always belongs to this.
Technical Data:
Power : as twin ore single with 250 – 600 HHP each
Base : Truck, Trailer ore Skid
Engine : CAT, Mercedes, Deutz, DD, Cummins
Transmission : Cat, Allison, ZF
Centrifugal Pumps : Signe ore double charge pumps
Tanks : Displacement and Chemical Batch tank
Tanks : Displacement and Chemical Batch tank
- Functions skid: Fluid transport tanks with different construction in SS, Carbon Steel, and Fibre gals.
- Cement Batch ore Recirculation Skid
- Chemical Transport and Dosing Unit
- Chemical Batch Mixing Tanks
- Gravel Pack Blender
- Frac Blender
- Acid Blender
STEAM UNITS
ACT-WS Mobile Steam Units are designed to produce different Volume of Steam under different pressure. The units can be built on skids, in container for low temperature applications ore on Trailer. The units can be complete with water treating systems, filter, fuel tank systems for gas and oil, internal power supply.
Technical Data MSU 6,000-16,000
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Pressure range
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Output/ weight
|
Dimensions L x W x H
|
Exclusion
|
Fuel
|
|---|---|---|---|---|
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4 - 100 Bar
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6,000 kg/h (4,000 kW) - approx. 29t
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8,160 x 3,260 x 2,980 mm
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DN 125 / PN40
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Diesel Fuel ore similar or natural gas H
|
|
4 - 100 Bar
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10,000 kg/h (6,700 kW) - approx. 38.6t
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9,900 x 3,100 x 3,400 mm
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DN 125 / PN40
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Diesel Fuel ore similar or natural gas H
|
|
4 - 100 Bar
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16,000 kg/h (10,700 kW) - approx. 49.8t
|
10,400 x 3,500 x 3,762 mm
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DN 125 / PN40
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Diesel Fuel ore similar or natural gas H
|
Technical Data MSU 2,600
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Parameters
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Values
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|---|---|
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Steamoutput
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1,000 - 2,600 kg/h
|
|
Heatoutput
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500 - 1,700 kW
|
|
Dimensions L x W x H
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6,050 x 2,410 x 3,000 mm
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Weight
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12,500 kg (transport weight)
|
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Medium
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Saturatedsteam /
|
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Steam-hot water IF/OF
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DN100 / PN 40 - DN125 / PN40
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Boiler adjustment range
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Pressure range 4,5-100 bar/110-180°C
|
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Pressure reducer
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0,2-10 bar (optional) up to 1,500 kg/h
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Max. operating pressure
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approx. 100 bar
|
|
Heating oil tank
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external
|
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Dual fuel burner
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Diesel Fuel ore similar or natural gas H
|
|
Safety technology
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TRD 604/72h / EN12953 Part 6
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|
Frost protection
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yes
|
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Remote monitoring
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potential-free failure signal connection
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Power connection
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400 V / CEE 63 A
|
|
Flue system
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stainless steel stack
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|
Mobile connection lines
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as required
|
|
Steam-hot water IF/OF
|
DN100 / PN 40 - DN125 / PN40
|
Here are some samples. We are completely free in the costume design. Please discuss your Application with our personal. For low temperature applications like heat up of pipe ore heating of tanks for stimulation, coil tubing and work over operations with steam we are offering containerised units that are built to install on trucks ore trailer.
|
Pressure range
|
Output/ weight
|
Dimensions L x W x H
|
Exclusion
|
Water Reservoir
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Fuel
|
|---|---|---|---|---|---|
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1 - 16 Bar
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560 kg/h - approx. 9 t (13.000 kg filled)
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6,1 x 2,43 x 2,43 mm
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DN 32 / PN40
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4000 liter
|
Diesel Fuel ore similar or natural gas H
|
|
1 - 16 Bar
|
1200 kg/h - approx. 9 t (13.000 kg filled)
|
6,1 x 2,43 x 2,43 mm
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DN 32 / PN40
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6000 liter
|
Diesel Fuel ore similar or natural gas H
|
MUD AND SERVICE PUMP UNIT
- ACT-WS is supplying the complete range of well servicing and mud pump units in a range of 150 – 2250 HP (110 – 1600 kW). We are supplying mud pumps with electrical and diesel engine drive dependent on customer requirements.
- ACT-WS is using heavy-duty triplex mud pumps built for continuous operation for drilling Mud operating at pressures of up to 10500 PSI (530 bar) and with maximum pumping rates of 25 bbl/min (230 m³/h).
- ACT-WS is using high volumetric efficiency and superlative running smoothness pumps with extremely low maintenance – and thanks to their rigid construction, they are lightweight and easily transportable. ACT-WS is using drives and transmission of the latest technology to build long running units with low weight and maintenance.
CHEMICAL INJECTION UNIT
CHEMICAL INJECTION UNIT
Chemical injection units are used in the oil industry to improve the amount of oil extracted from reservoirs. Chemical injection units help control cost and allow greater benefit from investment. There are different types of chemical injection units depending on the purpose and the environment in which the unit will be operating. Commonly used types in the petrochemical industry include:
- Gear pumps Centrifugal pumps Positive displacement pumps Diaphragm pumps
- ACT-WS together with American Completion Tools is providing the complete set of equipment and engineering for onshore and off shore installation of chemical injection system’s in wells and pipe lines. That includes down hole equipment, well head parts and dosing units.
- Foam & Defoam Additives
- Anti Sludge
- Anti Scale
- Corrosion Inhibitors
- Paraffin Inhibitors